Combined Polish-shearing Machine

Combined Polish-shearing Machine

This high-efficiency machine integrates polishing and shearing functions into one production line, specifically designed for the surface finishing of various textiles. By perfectly combining the polishing and shearing processes, it completes the fabric's heat-setting and precision shearing in a single pass, significantly enhancing the fabric's hand feel, luster, and pile evenness.
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Description
Technical Parameters

Jiangsu Feng Te Technology Co., Ltd. is one of the leading manufacturers and suppliers of combined polish-shearing machine in China. We warmly welcome you to buy discount combined polish-shearing machine for sale here from our factory. If you have any enquiry about cooperation, please feel free to email us.

 

Equipment Overview

 

This high-efficiency machine integrates polishing and shearing functions into one production line, specifically designed for the surface finishing of various textiles. By perfectly combining the polishing and shearing processes, it completes the fabric's heat-setting and precision shearing in a single pass, significantly enhancing the fabric's hand feel, luster, and pile evenness. It is an ideal choice for producing high-end imitation fur, flannel, carpets, and plush toys.

 

Key Advantages

Integrated Polishing & Shearing for High Efficiency

Adopting a compact integrated design, the polishing unit and shearing unit are seamlessly connected. It reduces intermediate steps, avoids uneven fabric tension and waste caused by multiple winding processes, and increases production efficiency by over 40%.

Polish First, Then Shear for Superior Surface

Unique process design: Firstly, the flattened pile is raised and set through high-temperature polishing, then it immediately enters the shearing unit for precision cutting. This process ensures the sheared surface is flatter, glossier, and feels soft and elastic.

High-Efficiency Polishing Roller for Even Setting

The polishing roller is precision-made from high-quality seamless steel pipe, with the surface Teflon-coated or hard chrome-plated. Equipped with a high-precision intelligent temperature control system, the temperature difference on the roller surface is minimal, ensuring even heating across wide fabrics with no risk of scorching.

Variable Frequency Drive for Stable Tension

The whole machine adopts a multi-motor variable frequency synchronous control system, automatically adjusting the traction speed and tension according to fabric characteristics. Whether for lightweight fabrics or heavy blankets, it maintains stable operation, ensuring consistent finishing results.

Precision Shearing System for Sharpness & Durability

  • Spiral Blade: Made of special alloy steel, precision-ground for sharpness and wear resistance.
  • Stationary Blade (Ledger Blade): Equipped with a fixed or adjustable ledger blade; the clearance with the spiral blade can be precisely adjusted to 0.1mm level, ensuring smooth shearing without missing spots.
  • Automatic Sharpening Device: Features an online automatic sharpening system that allows blade sharpening without stopping the machine, keeping blades consistently sharp and greatly improving production continuity.

 

Technical Specifications

 

Parameter Specification
Working Width 2000mm - 4500mm ( Customizable)
Polishing Rollers 1 roller
Shearing blade 24 blades 15 teeth
Machine Speed 0 - 55 m/min (inverter control)
Polishing Temp. 80 ~ 220℃
Shearing Accuracy ±0.1 mm
Total Power 86KW around (Depends on width)

 

Applicable Fabrics

 

  • Knitted Fabrics: polar fleece, coral wool, flannel, Arctic wool.
  • Blankets: Rasher blankets, acrylic blankets, synthetic blankets.
  • Carpets & Plush: Carpets, plush toy fabrics, artificial fur.
  • Woven Fabrics: Woolen tweeds, overcoats, etc.

 

Service & Support

 

Free Sample Testing: You are welcome to send us your fabric samples for free testing.

Customized Solutions: We provide non-standard customization based on your production capacity needs and site dimensions.

Hassle-Free After-Sales Service: Our professional engineering team offers installation, commissioning, operation training, and 24/7 technical support.

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